The JETBAG printer is primarily designed to print sustainable wrapping paper such as “Speedbag” directly in the packaging machines and lines.
JetBag uses environmentally friendly, vegetable-based inks without the presence of petroleum-derived mineral oils. The marking is thus easily biodegradable. In addition, JetBag’s digital printing technology enables more accurate and efficient printing and completely eliminates paper waste generated during the labeling process.
Sustainable product marking has become increasingly important in recent years as consumers have become more aware of the environmental impacts of the products they buy. Product sustainability is also becoming a key factor in the strategy of many manufacturers. It is a precautionary approach designed to optimise the environmental impact of products while maintaining their functional properties.
Environmentally friendly materials, recyclable packaging, environmentally friendly paints and production that saves resources and reduces packaging waste are becoming the number one theme.
For businesses, sustainable marking can help differentiate their products in a crowded marketplace and appeal to consumers who are increasingly interested in sustainability. In addition, adopting sustainable practices can lead to cost savings and efficiency gains, as well as improved brand reputation and customer loyalty. Overall, sustainable product marking is an essential aspect of promoting sustainable development and our better future.
Did you know that labeling uses a backing paper, also called liner, which is a net waste and difficult to recycle? The labelling industry is responsible for over 40 billion m2 of liner paper per year. On average, 50-60% of the material used to make labels ends up in landfills. This equates to more than 10 million tonnes of unnecessary CO2 emissions per year.
Direct printing with eco-friendly inks saves our planet’s lungs by eliminating the need to cut down trees to make paper and reducing waste. It’s becoming by far the most sustainable way to mark.
New technologies and materials are being developed to replace plastic packaging. The use of recyclable paper packaging is proving to be an ideal and inexpensive substitute. This not only helps to conserve fossil fuels but also contributes to reducing the amount of plastic waste in the environment. One of the main advantages of paper packaging over plastic packaging is its biodegradability and compostability.
In addition to environmental benefits, paper packaging can also offer aesthetic and functional advantages. Our innovative JETBAG printer enables their eco-friendly printing directly in the packaging lines.
Download our "Meet the JETBAG" case study with examples of savings from real production.
The JetBag printer is primarily designed to print sustainable wrapping paper such as “Speedbag” directly in the packaging machines and lines.
JETBAG uses environmentally friendly, vegetable-based inks without the presence of petroleum-derived mineral oils. The marking is thus easily biodegradable. In addition, JETBAG’s digital printing technology enables more accurate and efficient printing and completely eliminates paper waste generated during the labeling process.
The smooth operation of the JetBag printer without the need for operator intervention is ensured by a central ink system and easy ink cartridge change during printing, which is monitored online. The central control system manages up to 8 printheads, each with a print size of 72 mm with flexible software solutions, ensuring high reliability and cost-effective operation.
The JETBAG printer has a print width of 300 to 600 mm depending on the configuration. Printing is carried out in one pass across the entire width of the packaging material, on the move, i.e. during unwinding. This does not stop or slow down production. Centering of individual prints is done in software, via the printer’s touchscreen terminal or by using a Windows driver. This eliminates all mechanical adjustments to the print heads.
The special design ensures consistent and high-quality printing during production. The printheads use only the necessary amount of ink for printing, which is fed into them from pressureless containers located in the printer’s cabinet. Refilling of ink into the non-pressure containers is automatic, so there is no need to switch off the print while the ink is being refilled. This makes JETBAG printers easy to keep running and clean.
The JETBAG printer uses Konica Minolta’s highly durable Hi-Res piezoelectric printheads, which are fully compliant for industrial applications and boast high print quality at 360x360 DPI resolution.
The advantage of this technology is non-contact printing, so that no there is no abrasion and degradation of the print head by the passage of thermal transfer ribbons, as happens with thermal transfer printers.
The lifetime of the piezoelectric printheads in the JETBAG printer is thus in the order of many years, unlike thermal transfer printheads where the lifetime ranges from 30 km to 60 km of printed ink ribbon (depending on print volume in the order of months).
When the piezo crystal deflects due to the applied voltage, the volume in the nozzle of the Hi-Res print head decreases, the pressure increases and the droplet is ejected onto the printed surface. The voltage pulse dissipates and the piezo crystal deflects back to its original position and uses its force to draw more ink from the reservoir to fill the nozzle. This makes the nozzle ready for printing again. Printing is non-contact, so there is no degradation of the print head.
Thermal transfer film, or ink ribbon, is a PET film that has a thermosensitive active layer (ink) on one side and a protective and load-bearing silicone layer called backcoating on the other side. The active layer of ink is transferred to the printed material where it solidifies very quickly after being heated by the print head, which is in direct contact with it and produces the print.
The JetBag printer is designed to print sustainable wrapping paper directly in the packaging process
The control terminal can be external or part of the printer
The JetBag printer has a print width of 300 to 600 mm depending on the configuration
The special construction ensures constant and high-quality printing during production.
The printer‘s elevator mechanism manipulates the paper under the printheads at a constant speed to achieve high print quality
The printer is equipped with a warning beacon for visual indication of operating states
The print resolution is 360x360 DPI
The printheads are static and only the paper moves = long life
Are you interested in the price of the JETBAG printer? Contact us or make an appointment with our salesperson! A non-binding offer is just a few clicks away.
With conventional thermal transfer printing systems, it was necessary to order and stock quantities of thermal ink ribbons for different widths and types of equipment. Since the JETBAG printer uses eco-friendly ink in a fully recyclable bottle for marking, the amount of consumables ordered can be greatly reduced and the costs associated with storing large quantities of thermal transfer ink ribbons can be minimised.
The disposal of ink ribbons used in conventional thermal printers leads to CO2 emissions as it is a waste that cannot be recycled. However, because the JETBAG printer does not use ink ribbons but eco-friendly ink in a fully recyclable bottle, these CO2 emissions can be completely eliminated and the costs incurred for municipal waste disposal can be minimised.
With conventional thermal transfer printers, line shutdowns are necessary to change ink ribbons. It takes an average of 5 minutes to change a single ink ribbon, and during this time the entire production line is at a standstill. This is not the case with the
JETBAG printer. If the eco-friendly ink in the bottle runs out, the operator can replace the bottle while the entire line is running because the printer has subtanks from which it draws ink for the current print. With an empty ink bottle, the JETBAG printer can still print in the order of tens of minutes, which is enough time to change the bottle.
By eliminating this line downtime, you can reduce production time and the amount of energy required to run the line.
If you're looking for a more accurate and efficient printer that completely eliminates paper waste during the labeling process, the JETBAG should be at the top of your list. We offer you unique reasons why JETBAG is the preferred choice for marking sustainable paper packaging.
The JetBag printer uses only the necessary amount of eco-friendly, plant-based inks for printing, which are biodegradable and compostable. This prevents the environment from being polluted by mineral oils derived from petroleum.
The special design ensures consistent, high-quality printing during production without disrupting production speed. The printer has a resolution of up to 360x360 DPI.
The printer is controlled by its own software using an intuitive 8" control terminal, where all important elements for the operator are located, or using a Windows driver.
The printer is manufactured to the highest technical standards. It has unique features that make it reliable and easy to maintain. The entire enclosure is stainless steel.
Disposal of thermal transfer ribbons from conventional thermal printers causes CO2 emissions as they cannot be recycled. However, the JetBag printer uses eco-friendly ink in recyclable bottles, which eliminates CO2 emissions and reduces waste disposal costs.
If the ecological ink in the bottle runs out, the operator can replace the bottle while the entire line is operating, because the printer has subtanks from which it takes ink for the current print.
A simple system without additional pumps and related components ensures the trouble-free and long life of the printer.
JETBAG can be connected to any production and logistics system (SAP, ABRA, HELIOS, K2, ORACLE, Dialog and others) and databases.
The printer's elevator mechanism manipulates the paper under the print heads at a constant speed to achieve high print quality.
JETBAG allows you to set the amount of ink applied to one printing point in several intensities.
The adjustment of the contact between the printer and the production line is mechanical (basic adjustment) and software (fine adjustment).
The compact dimensions allow the printer to be easily integrated into packaging and production lines and equipment with limited space for integration.
Based on our practical experience accumulated over many years of developing various marking devices, we have designed a simple and intuitive touch panel operation that requires no special training or knowledge to use.
The design of the colorful live tiles on the main screen touch terminal allows for basic setup and operation of the printer. The size of the controls is adapted for operation with gloves. The JetBag printer does not require configuration of complex parameter settings. Marking conditions can be easily adjusted using intuitive software options.
Settings can also be made using the printer driver for Windows systems.
The marking settings for individual products can be pre-configured making it easy to automatically switch on a pre-registered marking position by simply toggling the marking settings.
There is also only a power button on the printer and a button to move the printer to the service or ready to print position.
Samples of marking with the JETBAG printer
Samples of marking with the JETBAG printer
Samples of marking with the JETBAG printer
Samples of marking with the JETBAG printer
Samples of marking with the JETBAG printer
Samples of marking with the JETBAG printer
Are you interested in samples of sustainable printing? Do you want to calculate how much you will save? Our experts are ready to help you. Contact us!
During the development of the printer, emphasis was placed not only on the use of ecological plant-based inks, but also on their very low consumption. The exact ink consumption depends on several factors, such as the complexity of the graphics you are printing and the print speed you set. For a specific calculation of ink consumption, we can provide you with an accurate estimate based on your printing requirements. In general, 1 drop of ink is equivalent to 6 pl (picoliter) of ink.
The JETBAG printer is designed to work as a standalone unit thanks to its integrated system. It enables printing directly from a USB disk, which you simply connect to the printer and load the print data from. In addition, the printer supports a standard Ethernet network connection and is compatible with Windows drivers. Thanks to this, data for printing can also be sent directly from a computer or company systems. This flexibility ensures ease of use both in stand-alone mode and as part of a larger IT environment.
The maximum print speed of the JETBAG printer reaches 30 meters per minute at a resolution of 360x360 DPI and a print width of 560 mm.
At Leonard, we provide everyone with first-class individual care, which is a bonus for every customer. This is only possible thanks to our modern facilities with a call center, a team of more than 80 people and our own warehouse of spare parts. We have 15,000 stock items with 800,000 products for immediate release from stock with a total value of €2.6 million. This ensures maximum care for your needs. That way, your production will never stop.
We will provide professional installation and commissioning. Our experienced team of technicians will take care of the complete installation of the equipment in the production line or packaging machine. Connection of all necessary components and settings according to specific customer requirements. Part of this process is thorough testing of the functionality and safety of the workplace. The goal is to hand over to the customer a fully functional and reliable JETBAG that is immediately ready for use.
Leonardo technology emphasizes that customers can make full use of their JETBAG. That is why we provide comprehensive training in operation and maintenance to control. Experienced trainers will familiarize the operator with all the functions and options of the device, explain the correct work procedures and answer all questions. Training is tailored to the level of knowledge and needs of the specific customer so that operators and maintenance gain confidence in working with the printer and can use it efficiently and safely.
We offer our customers comprehensive after-sales service and support. In case of any technical problems or questions, our experienced team is available on the customer line +420 533 44 55 66, ready to advise and help. We have a large service center to ensure your continuous and trouble-free operation. Leonardo technology also provides preventive maintenance to help prevent potential problems and extend the life of the printer.
Leonardo innovations s. r. o., a member of the XXLT automation a.s. holding, is a purely Czech company that has been offering services and equipment in the field of industrial marking automation since 2002. The JETBAG printer has been developing since 2013. During that time, it has built a reputation as a stable and reliable partner.
